GuideNode
Guided Kitting & Assembly Error-Proofing
Zero wrong picks. Zero wiring.
Wireless guidance nodes that tell operators exactly which bin, which part, which step — with confirmation and logging built in.
The Cost of Wrong Picks
Every mispick costs more than the part. It costs the rework, the delay, the customer trust, and the time to find it.
Manual kitting relies on memory and tribal knowledge.
Experienced operators know the bins. New hires don't. When your best picker calls in sick, accuracy drops. When demand spikes, accuracy drops worse.
Paper pick lists don't prevent errors. They document them.
A printed BOM tells you what to pick. It doesn't stop you from picking wrong. You find out downstream — at assembly, at test, or at the customer.
Wired pick-to-light systems cost $50K+ and take months.
Traditional error-proofing means conduit, wiring, PLC integration, and a systems integrator. Most SMEs never start because the project is too big.
Industry estimates suggest this share of assembly rework traces to kitting errors.
Typical cost for SME electronics manufacturers per escape event.
Typical timeline for traditional pick-to-light installation.
That's the target. GuideNode helps you get there.
What GuideNode Is
A standard product, not a custom project.
Wireless guidance nodes
Battery-powered devices that mount on bins, shelves, or workstations. LED indicator, optional buzzer, optional confirmation button. No wiring. No infrastructure changes.
Step-by-step operator guidance
Load a job. The system lights the next bin. Operator picks, confirms, moves to next step. Every pick is logged with a timestamp.
CSV-driven configuration
Import your BOM or kit list as a CSV. Map columns to bin locations. Run. No programming, no integrator, no project plan.
Local-first with optional cloud
Runs on your local network. No internet dependency. Optional BXNode integration for remote monitoring and analytics when you need it.
What GuideNode Is Not
Not a custom integration project
GuideNode is a product you buy, configure with a CSV, and deploy in hours. Not months.
Not a consumer gadget
Industrial-grade hardware. Battery life measured in months, not hours. Designed for factory floors, not living rooms.
Not a wired pick-to-light system
No conduit. No PLC. No electrician. Wireless means you can move, reconfigure, and scale without infrastructure changes.
Not tied to a specific ERP or MES
Works with whatever system produces your pick lists. Excel export, ERP output, or custom CSV — it doesn't matter.
Three Steps. Zero Complexity.
From box to running system in the same day.
Import Your Kit List
Upload a CSV with your BOM or pick sequence. Map part numbers to bin locations. The system validates and confirms your configuration.
Place the Nodes
Magnetic mount or adhesive backing. Place a GuideNode on each bin or workstation location. The gateway auto-discovers devices on the network.
Run the Job
Start a job. The correct node lights up. Operator picks and confirms. Next step lights. Every action logged. Job complete.
Five Applications. One System.
GuideNode works wherever an operator needs to pick the right part from the right place in the right order.
Kitting for Electronics Assembly
Challenge
High-mix BOMs with similar-looking components. Wrong passives, wrong package sizes, wrong tape reels.
How GuideNode Helps
Light the correct bin for each line item. Confirm each pick. Log completion. Hand off a verified kit to the line.
Box Build & Final Assembly
Challenge
Multi-step assembly sequences where missing one component means rework or scrap.
How GuideNode Helps
Step-by-step guidance through the build sequence. Button confirmation at each stage. Catches omissions before they become customer escapes.
SMT Post-Processing
Challenge
After reflow, boards need specific accessories, labels, or secondary components matched to the correct job.
How GuideNode Helps
Job-linked guidance for post-SMT operations. The right label, the right accessory, the right packaging for each board lot.
Line-Side Picking
Challenge
Production lines need the right parts at the right station at the right time. Manual replenishment creates shortages and overstock.
How GuideNode Helps
Replenishment guidance for line-side inventory. Operators pick what the line needs next, not what they think it needs.
Packaging & Shipping
Challenge
Wrong quantities, wrong accessories, wrong documentation shipped to customers.
How GuideNode Helps
Guided packing sequences ensure every box contains exactly what the order specifies. Complete logging for traceability and dispute resolution.
Not Wired. Not Expensive. Not Complicated.
GuideNode fills the gap between paper pick lists and $50K+ wired systems.
| Attribute | Paper / BOM | Wired Pick-to-Light | Large Integrator | GuideNode |
|---|---|---|---|---|
| Prevents errors | No | Yes | Yes | Yes |
| Deployment time | Immediate | 3–6 months | 6–12 months | Same day |
| Upfront cost | Near zero | $30K–$100K+ | $50K–$250K+ | Starter Kit pricing |
| Wiring required | No | Yes | Yes | No |
| Reconfigurable | Manual reprint | Difficult | Difficult | CSV re-import |
| Operator confirmation | No | Some models | Yes | Yes (button + log) |
| Audit trail | No | Limited | Yes | Yes (complete) |
| ERP/MES dependency | No | Usually | Always | No (CSV works) |
If you have the budget for a wired system, you probably already have one. If you don't, GuideNode is how you get error-proofing without the project.
Choose Your Kit
Standard configurations. Expand anytime.
Starter Kit
Pilot & evaluate
- 10 guidance nodes (LED: green / red / amber)
- 1 gateway
- USB configuration tool
- CSV import software
- Mounting hardware + batteries
- Email support
Best for: Pilot evaluation, single-station kitting
Request PricingPro Kit
Production ready
- 25 guidance nodes with buzzer + button
- 1 gateway (extended range)
- Multi-job queuing
- Confirmation logging with CSV export
- Mounting hardware + batteries
- Priority email + phone support
Best for: Production kitting, box build cells, multi-station
Request PricingMax Kit
Full facility
- 50 guidance nodes with buzzer + button
- 2 gateways (redundant coverage)
- Everything in Pro
- BXNode cloud integration
- Real-time analytics dashboard
- API access for ERP/MES integration
- Dedicated onboarding support
Best for: Multi-line deployment, facility-wide coverage
Request PricingAll kits include mounting hardware, batteries, and documentation. Additional nodes available in packs of 10.
Live in Hours. Not Months.
No systems integrator. No project plan. No Gantt chart.
Kit arrives
Unbox, charge nodes if needed, plug in gateway.
Configure
Import your CSV. Map bins. Assign locations. Validate.
Place nodes
Magnetic mount or adhesive. 2 minutes per node.
First job runs
Start a job. Watch it work. Adjust if needed.
Operator training
Show operators the workflow. Takes 10 minutes per person.
Refine and expand
Adjust bin mapping. Add nodes. Collect accuracy data.
Compare this to 3–6 months for a wired system. Or 6–12 months for an integrator project.
Calculate Your Error-Proofing ROI
See what wrong picks, rework, and customer escapes are actually costing your operation — and what GuideNode saves.
Our ROI calculator uses your actual production data to estimate:
- Annual cost of kitting errors based on your defect rate
- Rework hours and material waste
- Customer escape risk and warranty exposure
- Payback period — typical results show 6–12 month payback
Built for the Factory Floor
Not a prototype. Not a science project. A production system.
Reliable Wireless Communication
Sub-500 ms latency. Redundant gateway support in Max kit. Designed and tested for RF-noisy factory environments with metal shelving and equipment.
Complete Audit Trail
Every pick logged. Every confirmation timestamped. Export logs for quality audits, customer requirements, or ISO documentation support.
Local-First Operation
Runs on your LAN. No cloud dependency. No internet required for core operation. Your production data stays in your facility.
Canadian Support
Designed and supported from Ontario. Same-day response during business hours. Remote diagnostics included. Replacement hardware shipped within 48 hours.
Part of the BXNode Execution Platform
GuideNode works standalone. It gets better connected.
GuideNode runs independently on your local network with CSV-driven configuration. When connected to the BXNode platform, it gains:
Real-time production dashboards across multiple lines and shifts
Automatic job scheduling from BXNode workflow rules
Error analytics and trend detection over time
Integration with existing ERP, MES, or quality systems via BXNode connectors
Centralized logging and audit trail across your entire operation
GuideNode is a complete product on its own. BXNode integration is an option, not a requirement. Start with GuideNode. Connect when you're ready.
Questions
Is this just a pick-to-light system?
Traditional pick-to-light requires wired connections to each bin, PLC integration, and professional installation. GuideNode is wireless, battery-powered, and configured via CSV import. No electrician, no integrator, no project plan. It provides pick-to-light functionality without the pick-to-light project.
Does it require an MES or ERP?
No. GuideNode operates from CSV files. If your system can export a BOM or pick list to CSV or Excel, GuideNode can import it. MES/ERP integration is optional through the BXNode platform.
How long do the batteries last?
Battery life depends on brightness settings and duty cycle. In typical production environments with standard 8-hour shifts, nodes are designed to last 6–12 months before battery replacement. Batteries are standard format and user-replaceable.
What is the wireless range?
50–100 meters depending on the factory environment. Metal shelving, concrete walls, and RF interference affect range. The Max kit includes two gateways for redundant coverage across larger facilities.
What about wireless interference in our factory?
GuideNode uses a protocol designed for industrial environments. It operates reliably alongside Wi-Fi, Bluetooth, and other factory wireless systems. We recommend a site survey for facilities with known RF challenges.
Is this FCC/ISED certified?
GuideNode is designed to operate within FCC (US) and ISED (Canada) regulatory requirements for industrial wireless devices. Contact us for current certification documentation.
Can multiple jobs run simultaneously?
Yes. Pro and Max kits support multi-job queuing. Different jobs can run on different zones of the facility at the same time.
What happens if a node fails?
The system detects node failures and alerts supervisors. Replacement nodes can be hot-swapped without reconfiguring the system. No downtime for the rest of the network.
Can I add more nodes later?
Yes. Additional nodes are available in packs of 10. The gateway auto-discovers new devices on the network. No system reconfiguration needed.
Is it suitable for ESD-sensitive environments?
GuideNode is designed for electronics manufacturing environments. Contact us for specific ESD documentation for your requirements.
GTA Fast-Track Pilot Program
We're based in Ontario. If you're in the GTA, we'll set it up with you.
Onsite assessment of your kitting or picking operations
Hardware installation and configuration included
Operator training at your facility
30-day evaluation period with full support
Decision at 30 days: keep, expand, or return
Available for manufacturers within the Greater Toronto Area. Pilot requires minimum Starter Kit commitment.
Stop losing money on wrong picks.
Book a 15-minute call. See the system. Get pricing.